Why is it important to choose a standard beam?
The difference between an industrial beam and a manual (traditional) beam
- Welding method: In the traditional method, electric arc welding is used, which makes the steel brittle at the joint (reducing the effective cross-sectional area). But in Niazi industrial beam resistance welding method (welding point) is used which does not cause any change in the molecular structure of steel.
- Accuracy in production: Manual beams depend on the skill of the worker and there is a lot of human error in it. But in industrial production, all steps are done by CNC machines with millimeter precision.
- Raw materials: In industrial beams, coiled bars with high tensile strength are usually used, which are much more economical and resistant.
Introduction of Niazi industrial beam collection; Production pole in Arak
The unique features of Niazi industrial beam products
- Using high-quality concrete: The heel of the joists in Niazi Industrial Joist are produced with standard and vibrated concrete to create a complete connection with the roof concrete.
- Standard rebars: All the rebars used (top, bottom and zigzag) are obtained from reputable factories and have technical certificates.
- Strict compliance with the publication 543: All the technical and engineering requirements mentioned in publication 543 of the country management and planning organization are observed in the production line of this collection.
- Variety in production: The ability to produce beams with different heights and customized lengths according to the openings of your project.
Beam production process in Niazi factory
1. Stretching and straightening the rebars
2. Truss production with a fully automatic machine
The beating heart of the factory is the truss production machine. The upper and lower rebars are inserted into the device and the zigzag (transverse) rebar is connected to them continuously with resistance welding. Niazi industrial beam, using the most modern devices, ensures that the pitch of zigzags and the height of the truss are completely uniform.
3. Concreting the heel
The prepared truss is placed in special metal molds. Then the concrete is poured into the mold with an engineered mixing plan. The use of strong vibrators makes the air in the concrete come out and its density is maximized. This prevents the heel concrete from becoming creamy.
4. Curing
One of the most important steps that is ignored in unauthorized workshops is concrete processing. In the Niazi Industrial Beams collection, the beams are processed in water basins or using steaming systems so that the concrete reaches its final strength and surface cracks are prevented.
Economic benefits of using industrial beams in Arak projects
Perhaps at first glance, the price of standard joists may seem a little higher than workshop samples and of poor quality, but in an engineering economic analysis, the use of Niazi industrial joists products reduces the overall construction costs. How?
- Reduction of rebar overhang: Due to production with precise and customized length, the circumference of the rebar reaches zero.
- Reduction of roof weight: Using industrial beams due to their high resistance allows for more optimal design and reduction of steel consumption, which leads to a lighter roof.
- Execution speed: Healthy, smooth and uniform beams increase the speed of roof execution and energy costs.
- Elimination of maintenance costs: The ceiling implemented with standard beams does not vibrate and crack and eliminates subsequent costs.
The role of industrial truss in the strength of the structure
The truss acts as the main skeleton of the beam. If the truss is weak, even the best heel concrete cannot prevent the beam from failing. In Tirche Industrial Niazi, truss production is also done as an independent product. Many colleagues and producers of beams in the central province get their needed trusses from this collection.
Production trusses have the following features:
- Very strong spot welding connection.
- Complete symmetry in zigzag bars.
- High concentrated and extensive load bearing.
- Ability to produce with different size bars according to customer order.
The importance of buying from a local producer in Arak
Purchasing heavy construction materials such as beams from a manufacturer located near the project site has many logistical advantages.
- Decreasing the cost of transportation: Due to the high weight of concrete beams, the cost of transportation from distant cities can greatly increase the final price. Niazi Industrial Beam being located in Arak, brings the lowest cost of transportation for the manufacturers of this city and its suburbs.
- Visit the production line: As a buyer, you have the right to be sure of the quality of the product you are buying. Proximity to the factory allows you to visit the production process before you buy.
- Immediate delivery: In construction projects, time is gold. The delay in the arrival of the beam can delay the concreting of the roof for days. Buying from a local and committed manufacturer like Niazi is a guarantee of timely delivery.
Standards and quality control in Niazi industrial beams
In this collection, quality is not a slogan, but an organizational culture. The quality control unit (QC) supervises all stages, from the entry of raw materials to the exit of the final product. Rebar tension tests, concrete compressive strength tests, and truss welding tests are performed periodically.
Tirche Saneti Niazi considers itself obliged to comply with the ninth topic of the National Building Regulations and publication 543. This commitment has made the strict supervising engineers in Arak always recommend the use of this brand's products to the owners. The presence of the standard mark on the products is a proof of this claim.
Guide to buying concrete beams in Arak
If you are planning to buy beams for your project in Arak, pay attention to the following points to avoid financial and life losses:
- Don't be fooled by very cheap prices: The price of the beam is a function of the daily price of rebar and cement. Very low prices indicate the use of scrap rebar or reducing the weight of the rebar.
- Pay attention to the heel of the beam: The heel should be smooth, without porosity and of a standard width (usually 12 to 14 cm). The heel concrete should not be scratched with nails.
- Check the welds: In the industrial beam, the zigzag connection to the main rebar should be fully fused and integrated, not just glued.
- Purchase direct from the factory: In addition to increasing the price, middlemen may deliver poor quality load instead of the original load. Our suggestion is to contact Tirche Industrial Niazi directly.
The future of the construction industry with modern beams
Moving towards building industrialization is inevitable. Traditional methods no longer respond to modern needs and earthquake standards. Niazi Industrial Beam, understanding this issue, is always updating its equipment and technical knowledge to deliver the best product to Araki manufacturers. Using high-quality beams increases the useful life of the building and insures your investment.
A structure built with industrial beams has a more integrated behavior against lateral forces. The rigidity of the roof is guaranteed in these structures, and annoying vibrations of the roof when walking or running (which is common in low-quality roofs) are not present here.
Final word and how to order
Construction is a costly and sensitive process. The smallest mistake in choosing structural materials can have irreparable consequences. When it comes to "the best concrete beam manufacturer in Arak", the name Niazi Industrial Beam shines because of its high quality, customer orientation and commitment to standards.
If you are an engineer, contractor or building owner in Arak and Central Province and are looking to guarantee the quality of your structure, contact our experts right now. Our technical team is ready to provide free consultation, accurate calculation of the required number of beams based on the structure plan and provide a preliminary invoice with the best price of the day.
